What is the best way to cut curves in MDF (this is to make a bespoke computer desk)?

Answer 1

A hand held power sabre saw/scroll saw will work fine. To reduce chipping use a fine tooth metal cutting/ finish blade. Then sand.

Steven Wolf

Answer 2

To cut curves in MDF, use a hand-held jig saw. If you can, cut good side down; this will give you a nicer finish. Sand the cut edge smooth (I use a 1/4-sheet palm sander).

Answer 3

I use bandsaws and jig saws to 'rough cut' MDF... to remove stock. For a good finished edge though, I use a router.

You can get a straight flute bit for an even edge, or shaped cutters for profiles.

Have Fun

Answer 4

A jig saw with a fine blade will work well, as already mentioned. Cut outside of your line, and sand to your line.
What you should know, is that the dust from MDF is extremely fine, and can irate your skin, eyes, and lungs. Wear long sleeves, dust mask, and goggles to avoid this.