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Iron balls are used in ball-bearings, bycycles and many more applications in different sizes. How the balls are manufactured on a large scale that too exactly in a sperical shape?

2007-09-24 22:37:41 · 2 answers · asked by ashramam 3 in Science & Mathematics Engineering

2 answers

No they are not moulded....
Steel balls start out as thick wire. This wire is fed from a roll into a machine that cuts off a short piece, and then smashes both ends in toward the middle. At any rate, the balls now look like the planet Saturn, with a ring around the middle called "flash."
The first machining process removes this flash. The ball bearings are put between the faces of two cast iron disks, where they ride in grooves. The inside of the grooves are rough, which tears the flash off of the balls. One wheel rotates, while the other one stays still. The stationary wheel has holes through it so that the balls can be fed into and taken out of the grooves. A special conveyor feeds balls into one hole, the balls rattle around the groove, and then come out the other hole. They are then fed back into the conveyor for many trips through the wheel grooves, until they have been cut down to being fairly round, almost to the proper size, and the flash is completely gone. Once again, the balls are left oversize so that they can be ground to their finished size after heat treatment. The amount of steel left for finishing is not much; only about 8/1000 of an inch (.02 centimeter), which is about as thick as two sheets of paper.
The heat treatment process, the balls become hard and tough after heat treating and tempering. After heat treatment, the balls are put back into a machine that works the same way as the flash remover, except that the wheels are grinding wheels instead of cutting wheels. These wheels grind the balls down so that they are round and within a few ten thousandths of an inch of their finished size.
After this, the balls are moved to a lapping machine, which has cast iron wheels and uses the same abrasive lapping compound as is used on the races. Here, they will be lapped for 8-10 hours, depending on how precise a bearing they are being made for. Once again, the result is steel that is extremely smooth.

2007-09-24 23:04:30 · answer #1 · answered by Marianna 6 · 2 0

They are made from a mould.

2007-09-25 05:46:26 · answer #2 · answered by joe 6 · 0 2

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