What is the best method for cutting a wood worktop around a butlers sink?

Answer 1

I am assuming that the worktop is already built and that you have read the instructions for installing the sink. If not read them and follow them closely. If they are not available or you are having problems understanding them then:

Lay the sink upside down on the counter top in the position where it is to be installed. Trace around the outside of the rim. Remove the sink. Mark a line inside of your tracing about 3/8" to 3/4" (1/2" is ideal) and this becomes your cut line. Using suitable tool cut up to but not over your cut line. Drop in the sink and check for fit. Make adjustments as necessary (they should be small). Permanently mount the sink, hook up the plumbing, and you are done.

Answer 2

If memory serves me correctly, a Butlers Sink is made from porcelain and mounted underneath the work surface or with the sink raised and the work surface butted up to it. In both cases the front of the sink is open. As you say you want to cut around the sink I assume your sink is raised above the surface and the surface must be a close fit to the sink. The best method I can suggest is to use a template made from 6mm hardboard and a router with a template bit. Mark the size of the sink on the worktop and cut out the waste with a jigsaw. Attach the template with double sided carpet tape and finish with the router. Sorry I can't be more explicit but without knowing the exact situation you are working with it's the best I can do.

Answer 3

I am not completely sure what you are asking? Do you want to determine how to correctly size your material or how to cut the material? Is this an under-mount sink? You need to make a template of the area, if it is a new sink a probably came with a paper template, incorporate that in to a full size template of the area. The cut out for the sink can be made with a jig saw or a router.

Answer 4

Is the sink already secured? can it be "dropped in?" can you use materials such as composites to build a counter top OVER the sink? Is the sink Stainless Steel with a supporting lip around?

Method is certainly a choice that might differ with many who answer, or have a similar issue. I might use a hand held scroll saw, or make a template and after drilling a hole, use a router.

However you ponder the details you left out, I suggest your issue largely depends on them. In any case, given the more valid purpose,,,Adding a work top, I suggest it shouldn't be "flush" with the sink top, and certainly the sink perimeter should be as tight a fit as possible, then caulked to secure some level of "water repelling"

Steven Wolf

Answer 5

use a router