How is a c-clip installed on a shaft end?

Question

I was able to get the c-clips off the 3/4" shaft (my winch fairlead rollers) with my c-clip pliers, but they won't go back on. I've done lots of these doing printer repairs and brakes, but this size won't go back on. It's just too tight. I suspect it is grade-8 and it slips off the plyers before I can open it enough to put it back on. Any tips for doing this or should I chuck the darn shafts in the lathe: center-drill and tap, then just bolt a washer over one end.

thanks
James B

Answer 1

I wouldn't machine the shaft simply for engineering reasons. If possible, try using a set of vice grips, holding them square (if possible) where the clip goes on, and forcing it on with a flat or form fitting tool. It shouldn't be that tough. You could also try a larger clip, maybe going to a metric size larger, and as long as it takes a little work to install it, it'll likely do the trick.

Answer 2

I have always replaced these by placing the open end of the c-clip into the groove while the axle is in place. Then just tap the center of the clip with a hammer and a brass drift punch and the clip will spread and snap into the groove.

Answer 3

buy a new c-clip pliers.they are the culprit.(good brand)

check if You can replace the c-clip for new ones.

is hard to handle them when they are romed

been there ,done that.